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Tools And The Shop => Welding & Metal Fabrication => Topic started by: goodfellow on Jan 18, 2025, 02:21 PM

Title: Make Your Own Lathe Face Plate -
Post by: goodfellow on Jan 18, 2025, 02:21 PM
Lathe tooling is expensive -- especially good quality adaptor and face plates. Here's a way to practice your machining skills and make yourself a few custom face plates and adaptor plates for practically nothing!!

I needed an adaptor plate for my new 6" 4 jaw chuck -- the chuck bolt pattern didn't fit the OEM pattern on the lathe. I found an adaptor plate from a vendor, but they wanted $85 for it. Too much for my taste so I "rolled my own".

I went to WalMart and picked up two 10lb cast iron exercise weights ($4.00 ea.)

(http://i357.photobucket.com/albums/oo18/goodfellow_2004/Lathe/9.jpg)

Since I will be machining this thing anyway, extensive bolt pattern measuring and centering isn't necessary. I simply traced the pattern of my original OEM chuck onto a piece of paper and then transferred the pattern to the 10lb weight. Then I drilled and tapped it.

(http://i357.photobucket.com/albums/oo18/goodfellow_2004/Lathe/13.jpg)

(http://i357.photobucket.com/albums/oo18/goodfellow_2004/Lathe/12.jpg)

Here is the weight mounted on my spindle.

(http://i357.photobucket.com/albums/oo18/goodfellow_2004/Lathe/8.jpg)

Long story short -- this is what you wind up with after a few dozen passes with the lathe (a roughed in adaptor plate)

(http://i357.photobucket.com/albums/oo18/goodfellow_2004/Lathe/10.jpg)

Next I made high speed finishing cuts to clean up the plates and get the thing looking clean. BTW -- cast iron is machined "dry" -- no lubricants. 

(http://i357.photobucket.com/albums/oo18/goodfellow_2004/Lathe/5.jpg)

Final diameter for my 4 jaw chuck was cut and here you have a finished adaptor plate (total time -- 2 hours)

(http://i357.photobucket.com/albums/oo18/goodfellow_2004/Lathe/6.jpg)

(http://i357.photobucket.com/albums/oo18/goodfellow_2004/Lathe/11.jpg)


Use the same basic technique to make a cheap face plate. Here I needed two large slots and precise bolt holes for a special clamp that I had made.

(http://i357.photobucket.com/albums/oo18/goodfellow_2004/Lathe/Image01.jpg)

(http://i357.photobucket.com/albums/oo18/goodfellow_2004/Lathe/Image02.jpg)

same process as the face plate, but I needed slots and holes, so it took a few more steps --

(http://i357.photobucket.com/albums/oo18/goodfellow_2004/Lathe/Image03.jpg)

Finished -- a specialized face plate for a specific purpose

(http://i357.photobucket.com/albums/oo18/goodfellow_2004/Lathe/Image04.jpg)

The more you practice, the quicker you become. I've made specialized faceplates in less than an hour.